RUPAK ENGINEERINGFabrication & Industrial Contracting
Fabrication & Contracting — Shop Drawing Set

Registered Vendor — BHEL · NLC India

Precision Fabrication.
Reliable Execution.

Rupak Engineering builds and maintains industrial steel structures and equipment for power, mining and PSU projects out of our workshop in Viralimalai, Tamil Nadu. Drawing-driven fabrication, qualified welding and site execution under one roof.

28+Years in fabrication
2PSU vendor registrations
50+Projects executed
0Lost-time incidents YTD
SHEET 02Who We Are

An engineering contractor built around the workshop floor, not the brochure.

Established in 1999, Rupak Engineering is a steel fabrication contractor based in Viralimalai, Tamil Nadu, specialising in the machining and fabrication of boiler components and general industrial fabrication. We work from approved drawings through to dispatch and site handover, covering heavy and structural steel, alloy and stainless steel fabrication, mechanical works and on-site execution.

Our work is built around the documentation that PSU and EPC clients expect: drawing-controlled fabrication, qualified welders, dimensional inspection, and material traceability. That discipline earned us approval as a registered sub-contractor to BHEL Trichy and vendor registration with NLC India.

SHEET 03Vendor Standing

Trusted vendor for BHEL & NLC India.

PSU Vendor Registration

BHEL

Bharat Heavy Electricals Limited

Registered vendor supplying fabrication and contracting services in line with BHEL's vendor qualification requirements.

PSU Vendor Registration

NLC India

NLC India Limited

Registered vendor supporting fabrication, mechanical works and maintenance contracting for NLC India operations.

Client

Sri Energy Valves

Sri Energy Valves Private Limited

Fabrication and supply partner for Sri Energy Valves Private Limited, Viralimalai.

SHEET 05Infrastructure & Workshop

A workshop set up to fabricate, inspect and finish under one roof.

Our 6,000 sq ft covered workshop sits on 1.39 acres in Viralimalai's industrial area, directly accessible from the Trichy–Madurai Bypass Road. The facility handles cutting, forming, fit-up, welding and finishing under one roof, with a dedicated bay for dimensional and weld inspection before any component is released for dispatch. A 125 KVA standby generator ensures uninterrupted operations.

Cutting & Forming

  • Plate cutting
  • Shearing and bending (outsourced)
  • Plate rolling (outsourced)

Welding

  • SMAW welding stations
  • GMAW (MIG) welding sets
  • GTAW (TIG) welding sets

Material Handling

  • Crane coverage across fabrication bays
  • Yard movement equipment

Inspection & Finishing

  • Dimensional inspection tools and weld gauges
  • Surface preparation and blasting (outsourced)
  • Primer coating area
SHEET 06Why Choose Us

PSU Vendor Experience

Registered with BHEL and NLC India, and familiar with the documentation and inspection cycles PSU procurement teams expect.

Drawing-Driven Fabrication

Every component is fabricated and dimensionally checked against the approved GA and fabrication drawing, not by eye.

Qualified Welding

Welders qualified to job-specific procedures, with weld records maintained for client quality files.

Site-Ready Crews

Site teams trained to work under client permit-to-work systems and project safety plans, not just workshop routine.

Single Point of Accountability

Fabrication, supply and site execution handled under one work order, with one team accountable end to end.

Responsive Turnaround

Workshop and site crews mobilised quickly for shutdown support and breakdown repairs.

SHEET 07Industries Served

Power Generation

Structural and mechanical fabrication for thermal and lignite-based power plants.

PSU & Government Projects

Contracting support for public sector and government-tendered industrial works.

Mining & Minerals

Wear-resistant chutes, hoppers and structural work for material handling systems.

EPC Contracting

Fabrication and erection packages delivered as a sub-contractor to EPC main contractors.

Cement

Structural platforms, ducting and maintenance fabrication for cement plant operations.

Manufacturing

Custom equipment, jigs and structural fabrication for manufacturing facilities.

Heavy Engineering

Large-section fabrication and welding for heavy equipment manufacturers.

NLC & Lignite Operations

Maintenance and fabrication support for lignite mining and associated plant infrastructure.

SHEET 08Project Highlights

Work executed for power, mining and EPC clients.

Power Generation
BHELSample entry

Boiler Auxiliary Platform Fabrication

Structural steel fabrication for boiler auxiliary access platforms and walkways, fabricated to client GA drawings and dispatched in pre-assembled sections.

  • Fabricated structural steel platforms and handrails
  • Dimensional inspection report against GA drawing
  • Surface preparation and primer coating before dispatch
Timeline4 months
NLC & Lignite Operations
NLC IndiaSample entry

Material Handling Chute Fabrication

Fabrication of wear-resistant transfer chutes and support structures for a lignite material handling system, including site fit-up support.

  • Fabricated chutes with wear-liner provision
  • Support structure fabrication and primer coating
  • Site fit-up and alignment support
Timeline3 months
Power Generation
PSU ClientSample entry

Plant Shutdown Maintenance Support

Mechanical and structural maintenance crew deployed for a scheduled plant shutdown, covering equipment overhaul support and minor structural repairs.

  • Supervised mechanical maintenance crew
  • Structural repair and reinforcement work
  • Daily progress reporting to client site team
Timeline3 weeks
View All Projects
SHEET 09Certifications & Compliance

Vendor Registration

BHEL Registered Vendor

Approved vendor for fabrication and contracting works.

Vendor Registration

NLC India Registered Vendor

Approved vendor for fabrication, mechanical and maintenance works.

Quality

ISO 9001:2015

Quality management system certification.

Quality

Welder Qualification Records

Welders qualified to job-specific WPS prior to deployment.

Safety

Site Safety Compliance

PPE, permit-to-work and site induction procedures followed on every project.

Statutory

GST & MSME Registration

Registered under applicable statutory and MSME provisions.

Tender, project or maintenance requirement?

Send us the drawing or scope — we'll come back with a workable plan.

SHEET 10Contact

Workshop & registered office

Map — Viralimalai, Pudukkottai District