RUPAK ENGINEERINGFabrication & Industrial Contracting
Fabrication & Contracting — Shop Drawing Set

Registered Vendor — BHEL · NLC India

Precision Fabrication.
Reliable Execution.

Based in Viralimalai, Rupak Engineering delivers comprehensive, end-to-end industrial steel structures and equipment tailored for the power and Public Sector Undertaking (PSU) sectors. Our state-of-the-art workshop seamlessly integrates drawing-driven fabrication, certified welding, and turnkey on-site execution, all under one roof.

28+Years in fabrication
2PSU vendor registrations
50+Projects executed
0Lost-time incidents YTD
SHEET 02Who We Are

An engineering contractor built around the workshop floor, not the brochure.

Established in 1999, Rupak Engineering is a steel fabrication contractor based in Viralimalai, specialising in the machining and fabrication of boiler components and general industrial fabrication. We work from approved drawings through to dispatch and site handover, covering heavy and structural steel, alloy and stainless steel fabrication, mechanical works and on-site execution.

Our work is built around the documentation that PSU and EPC clients expect: drawing-controlled fabrication, qualified welders, dimensional inspection, and material traceability. That discipline earned us approval as a registered sub-contractor to BHEL Trichy and vendor registration with NLC India.

SHEET 03Vendor Standing

Trusted vendor for BHEL & NLC India.

PSU Vendor Registration

BHEL

Bharat Heavy Electricals Limited

Registered vendor supplying fabrication and contracting services in line with BHEL's vendor qualification requirements.

PSU Vendor Registration

NLC India

NLC India Limited

Registered vendor supporting fabrication, mechanical works and maintenance contracting for NLC India operations.

Client

Sri Energy Valves

Sri Energy Valves Private Limited

Fabrication and supply partner for Sri Energy Valves Private Limited, Viralimalai.

SHEET 05Infrastructure & Workshop

A workshop set up to fabricate, inspect and finish under one roof.

Our 6,000 sq ft covered workshop sits on 1.39 acres in Viralimalai's industrial area, directly accessible from the Trichy–Madurai Bypass Road. The facility handles cutting, forming, fit-up, welding and finishing under one roof, with a dedicated bay for dimensional and weld inspection before any component is released for dispatch. A 125 KVA standby generator ensures uninterrupted operations.

Cutting & Forming

  • Plate cutting
  • Shearing and bending (outsourced)
  • Plate rolling (outsourced)

Welding

  • SMAW welding stations
  • GMAW (MIG) welding sets
  • GTAW (TIG) welding sets

Material Handling

  • Crane coverage across fabrication bays
  • Yard movement equipment

Inspection & Finishing

  • Dimensional inspection tools and weld gauges
  • Surface preparation and blasting (outsourced)
  • Primer coating area
SHEET 06Why Choose Us

28+ Years of Proven Delivery

Established in 1999, Rupak Engineering has built its reputation through repeat orders from BHEL Trichy and NLC India — not from a brochure.

BHEL Approved Sub-Contractor

Approved sub-contractor to BHEL Trichy for manufacturing boiler components, and registered vendor with NLC India — credentials that require sustained quality performance to hold.

Drawing-Driven Fabrication

Every component is fabricated and dimensionally checked against the approved GA and fabrication drawing. Work is not called finished until it passes inspection.

Qualified Welding

Welders qualified to job-specific WPS across SMAW, GMAW and GTAW processes, with weld traceability records maintained for client quality files.

Site-Ready Crews

Site teams trained to work under client permit-to-work systems and project safety plans — experienced with PSU site procedures at BHEL and NLC facilities.

Single Point of Accountability

Fabrication, supply and site execution handled under one work order, with one team accountable from raw material to handover.

SHEET 07Industries Served

Power Generation

Approved sub-contractor to BHEL Trichy for boiler components — air nozzles, distributor plates, coal nozzle tips, SS chutes and transition pieces for thermal and lignite-based power plants.

PSU & Government Projects

Registered vendor to BHEL and NLC India. Experienced with PSU procurement systems, drawing-controlled quality plans and inspection by client QA teams.

Mining & Minerals

Wear-resistant chutes, hoppers and structural fabrication for bulk material handling systems at mining and lignite operations.

EPC Contracting

Fabrication and erection packages delivered as a sub-contractor to EPC main contractors — one accountability from shop floor to site handover.

Cement

Structural platforms, ducting, chutes and maintenance fabrication for cement plant operations and plant expansion projects.

Manufacturing

Custom fabricated equipment, support structures, jigs and fixtures for manufacturing facilities across the region.

Heavy Engineering

Large-section steel fabrication, alloy steel work and qualified welding for heavy equipment OEMs and engineering contractors.

NLC & Lignite Operations

Registered vendor to NLC India — fabrication and maintenance contracting support for lignite mining infrastructure and associated plant.

SHEET 08Project Highlights

Work executed for power, mining and EPC clients.

Power Generation
BHELSample entry

Boiler Auxiliary Platform Fabrication

Structural steel fabrication for boiler auxiliary access platforms and walkways, fabricated to client GA drawings and dispatched in pre-assembled sections.

  • Fabricated structural steel platforms and handrails
  • Dimensional inspection report against GA drawing
  • Surface preparation and primer coating before dispatch
Timeline4 months
NLC & Lignite Operations
NLC IndiaSample entry

Material Handling Chute Fabrication

Fabrication of wear-resistant transfer chutes and support structures for a lignite material handling system, including site fit-up support.

  • Fabricated chutes with wear-liner provision
  • Support structure fabrication and primer coating
  • Site fit-up and alignment support
Timeline3 months
Power Generation
PSU ClientSample entry

Plant Shutdown Maintenance Support

Mechanical and structural maintenance crew deployed for a scheduled plant shutdown, covering equipment overhaul support and minor structural repairs.

  • Supervised mechanical maintenance crew
  • Structural repair and reinforcement work
  • Daily progress reporting to client site team
Timeline3 weeks
View All Projects
SHEET 09Certifications & Compliance

Vendor Registration

BHEL Registered Vendor

Approved vendor for fabrication and contracting works.

Vendor Registration

NLC India Registered Vendor

Approved vendor for fabrication, mechanical and maintenance works.

Quality

ISO 9001:2015

Quality management system certification.

Quality

Welder Qualification Records

Welders qualified to job-specific WPS prior to deployment.

Safety

Site Safety Compliance

PPE, permit-to-work and site induction procedures followed on every project.

Statutory

GST & MSME Registration

Registered under applicable statutory and MSME provisions.

Tender, project or maintenance requirement?

Send us the drawing or scope — we'll come back with a workable plan.

SHEET 10Contact

Workshop & registered office

Map — Viralimalai, Pudukkottai District