RUPAK ENGINEERINGFabrication & Industrial Contracting

Infrastructure & Facilities

What the workshop floor is actually set up to do.

Our 6,000 sq ft covered workshop sits on 1.39 acres in Viralimalai's industrial area, directly accessible from the Trichy–Madurai Bypass Road. The facility handles cutting, forming, fit-up, welding and finishing under one roof, with a dedicated bay for dimensional and weld inspection before any component is released for dispatch. A 125 KVA standby generator ensures uninterrupted operations.

SHEET 01 — Capacity Spec Sheet
6,000 sq ftCovered workshop area
1.39 AcresTotal land area
20–30Workforce on site
125 KVAStandby generator capacity
SHEET 02 — Machinery & Equipment

Cutting & Forming

  • Plate cutting
  • Shearing and bending (outsourced)
  • Plate rolling (outsourced)

Welding

  • SMAW welding stations
  • GMAW (MIG) welding sets
  • GTAW (TIG) welding sets

Material Handling

  • Crane coverage across fabrication bays
  • Yard movement equipment

Inspection & Finishing

  • Dimensional inspection tools and weld gauges
  • Surface preparation and blasting (outsourced)
  • Primer coating area
SHEET 03 — Materials & Grades

We work across carbon steel, alloy steel and stainless steel. All materials are sourced with mill test certificates and checked against drawing specification before cutting.

Carbon Steel

  • IS 2062 Gr. A / Gr. B — structural and general fabrication
  • SA 210 Gr. A1 — boiler pressure parts
  • Mild steel plates, flats and sections

Alloy Steel

  • 1.25Cr-0.5Mo (SA 213 T11) — boiler components
  • 2.25Cr-1Mo (SA 213 T22) — high-temperature pressure parts

Stainless Steel

  • SS 304 — transition chutes, feed pipes, seal plates
  • SS 316 — corrosion-resistant fabrications
SHEET 04 — Skilled Workforce

Fitters & Welders

Trade-tested fitters and welders qualified to job-specific procedures.

Site Engineers

Mechanical and civil engineers supervising erection and execution at client sites.

QA/QC Personnel

Dedicated inspection staff verifying dimensions, welds and material records.

Riggers & Helpers

Trained riggers and material handlers supporting both workshop and site work.

SHEET 05 — Safety Standards
  • Mandatory PPE — helmets, safety shoes, gloves and welding shields — across the workshop floor
  • Permit-to-work procedure followed for site mechanical and welding activity
  • Toolbox safety briefing before each shift on active project sites
  • Fire extinguishers and first-aid stations positioned across the workshop
SHEET 06 — Quality Inspection Process

Every fabricated component moves through the same five checks before it leaves the workshop. The order below is the order it happens in — not a list to skim.

  1. 01

    Incoming Material Inspection

    Raw material checked against mill test certificates and drawing specification before cutting.

  2. 02

    Fit-Up Inspection

    Component fit-up checked for dimension and alignment before welding is released.

  3. 03

    Weld Inspection

    Welds checked visually against the approved WPS, with NDT coordinated where the drawing calls for it.

  4. 04

    Dimensional & Final Inspection

    Finished component measured against the GA drawing and inspection report issued.

  5. 05

    Surface Finish & Dispatch

    Surface preparation and primer coating completed, then component packed and dispatched.

Tender, project or maintenance requirement?

Send us the drawing or scope — we'll come back with a workable plan.

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